Yak 5

Yak 5

  • 5,000 lb Hydraulic Worm Gear Winch
  • Powered by an onboard hydraulic pump or PTO
  • Fast and variable recovery speeds for high working rate
  • High efficient and constant-operating torque motor
  • Irreversible single stage worm gear provides instant braking and slip free operation
  • An ergonomic T-handle for rapid wire rope payout
  • Heavy duty roller fairlead with grease zerk fittings
  • EN 14492-1 supported: 10:1 D/d ratio, 2:1 wire rope strength and 1.5d freeboard for severe duty car and commercial recovery
  • Standard Compliance: CE Machinery Directive 2006/42/EC, EN 14492-1:2006 Power Driven Winches and SAE J706
  • Part number: PN 681330 (Std. drum)  / PN 681350 (Long drum)
  • Rated line pull: 2,268 kg / 5,000 lb (SAE J706 rating)
    2,200 kg (EN 14492-1 rating)
  • Line speed (at 1st layer of rope) : 4.4 mpm at 45 l/min (14.4 fpm at 11.9 g/min)
  • Operation pressure: 60 bar / 870 psi
  • Max oil flow: 45 l/min (11.9 g/min)
  • Hydraulic motor: 51.7 cm3/rev (3.2 in3/rev)
  • Gear ratio: 1-stage planetary gear 50:1
  • Winch construction: Aluminum die cast housings with steel drum
  • Clutch (Freespooling): Worm gear disengaged
  • Brake: Irreversible worm gear
  • Rotation of winch: Wire rope shall be under-wound orientation only
  • Drum barrel diameter: 72 mm (2.8″)
  • Drum flange diameter: 168 mm (6.6”)
  • Distance between flanges: 160 mm (6.3″) – Std. drum
    240 mm (9.5″) – Long drum
  • Mounting bolts pattern: 130 x 211 mm (5.1 x 8.3”) – Std. drum
    130 x 291 mm (5.1” x 11.5”)  – Long drum
  • Wire rope recommended:
    *8 mm x 25.5 m for Std. drum and 38.6 m for Long drum, 1,960 N/mm2 grade with a minimum breaking strength of 44.7 kN required for EN 14492-1 rating.
    *5/16″ x 112.5′ for Std. drum and 170.3′ for Long drum, EIPS grade with a minimum breaking strength of 10,030 lbf required for SAE J706 rating
  • Winch weight: 26 kg / 59.3 lb – Std. drum
    29 kg / 63.9 lb – Long drum
  • Gross weight : 30 kg / 66.1 lb  – Std. drum
    33 kg / 72.8 lb – Long drum
  • Box dimension, (L x D x H) : 431 x 386 x 256 mm (17″ x 15.2″ x 10.1″)  – Std.drum
    511 x 386 x 256 mm (20.1″ x 15.2″ x 10.1″) -Long drumCompliant with EN 14492-1 requirements for vehicle recovery winch:
    * The working coefficient for the first rope layer on the drum shall be at least 2.
    * The D/d ratio to the center of the rope shall be at least 10 for the drum.

Performance Data: 

Line Pull and Rope Capacity Line Speed
Layer of Wire Rope
Pull by layer,
kg / lb
Total Rope on the Drum, m / ft
at 40 l/min (10.6 g/min),
mpm / fpm
Std. drum
Long drum
1st
2,268 / 5,000
4.9 / 16.1
 7.4 / 24.3 4.4 / 14.4
2nd
1,890 / 4,167
10.8 / 35.4
16.2 / 53.5 5.3 / 17.4
3rd
1,620 / 3,571
17.6 / 57.7
26.7 / 87.6 6.1 / 20
4th
1,418 / 3,126
25.5 / 83.7
38.6 / 126.6 7 / 23
5th
1,260 / 2,778
34.3 / 112.5
51.9 / 170.3 7.9 / 25.9

Warning
* The winch is not intended to be used in any manner for the movement or lifting of personnel.
* The rated line pull shown is based on the first layer of rope on the drum.
* The rope winding on the drum shall remain 5 wraps from the drum.

Warranty
Each new winch is guaranteed against defects in workmanship and material defects for a period of twelve months from date of purchase.
Dimension, mm/in:

Hydraulic System Installation:

Standard Accessories Option Accessories
  • Roller fairlead:
    PN  881479    149 mm throat for Yak 5 Std. drum
    PN  881480     229 mm throat for Yak 5 Long drum
  • Cable tensioner:
    PN 881236  for Yak 5 Std. drum
    PN 881237  for Yak 5 Long drum

Yak 5 Operation Manual

2016-09-08

PDF, 0.54 MB

Yak 7

Yak 7

  • 7,000 lb hydraulic worm gear winch
  • Powered by an onboard hydraulic pump or PTO
  • Fast and variable recovery speeds for high working rate
  • High efficient and constant-operating torque motor
  • Irreversible single stage worm gear provides instant braking and slip free operation
  • An ergonomic T-handle for rapid wire rope payout
  • Heavy duty roller fairlead with grease zerk fittings
  • EN 14492-1 supported: 10:1 D/d ratio, 2:1 wire rope strength and 1.5d freeboard for severe duty car and commercial recovery
  • Standard Compliance: CE Machinery Directive 2006/42/EC, EN 14492-1:2006 Power Driven Winches and SAE J706
  • Part number: PN 681260 (Std. drum)  / PN 681266 (Long drum)
  • Rated line pull: 3,175 kg / 7,000 lb (SAE J706 rating)
    3,200 kg (EN 14492-1 rating)
  • Line speed (at 1st layer of rope) : 5.2 mpm at 40 l/min (17.1 fpm at 10.6 g/min)
  • Operation pressure: 110 bar / 1,595 psi
  • Max oil flow: 40 l/min (10.6 g/min)
  • Hydraulic motor: 48.6 cm3/rev (3.0 in3/rev)
  • Gear ratio: 1-stage planetary gear 50:1
  • Winch construction: Aluminum die cast housings with steel drum
  • Clutch (Freespooling): Worm gear disengaged
  • Brake: Irreversible worm gear
  • Rotation of winch: Wire rope shall be under-wound orientation only
  • Drum barrel diameter: 90 mm (3.5″)
  • Drum flange diameter: 168 mm (6.6”)
  • Distance between flanges: 160 mm (6.3″) – Std. drum
    240 mm (9.5″) – Long drum
  • Mounting bolts pattern: 130 x 211 mm (5.1″ x 8.3”) – Std. drum
    130 x 291 mm (5.1” x 11.5”)  – Long drum
  • Wire rope recommended:
    *10 mm x 10.7 m for Std. drum and 16.2 m for Long drum, 1,960 N/mm2 grade with a minimum breaking strength of 69.8 kN required for EN 14492-1 rating.
    *3/8″ x 57.4′ for Std. drum and 87.3′ for Long drum, EIPS grade with a minimum breaking strength of 15,663 lbf required for SAE J706 rating
  • Winch weight: 29 kg / 63.9 lb – Std. drum
    33 kg / 72.8 lb – Long drum
  • Gross weight : 33 kg / 72.8 lb  – Std. drum
    37 kg / 81.6 lb – Long drum
  • Box dimension, (L x D x H) : 431 x 386 x 256 mm (17″ x 15.2″ x 10.1″)  – Std.drum
    511 x 386 x 256 mm (20.1″ x 15.2″ x 10.1″) -Long drumCompliant with EN 14492-1 requirements for vehicle recovery winch:
    * The working coefficient for the first rope layer on the drum shall be at least 2.
    * The D/d ratio to the center of the rope shall be at least 10 for the drum.

Performance Data: 

Line Pull and Rope Capacity Line Speed
Layer of Wire Rope
Pull by layer,
kg / lb
Total Rope on the Drum, m / ft
at 40 l/min (10.6 g/min),
mpm / fpm
Std. drum
Long drum
1st
3,175 / 7,000
4.9 / 16.1
 7.4 / 24.3 5.2 / 17.1
2nd
2,646 / 5,833
10.7 / 35.1
16.2 / 53.1 6.2 / 20.3
3rd
2,268 / 5,000
17.5 / 57.4
26.6 / 87.3 7.2 / 23.6

Warning
* The winch is not intended to be used in any manner for the movement or lifting of personnel.
* The rated line pull shown is based on the first layer of rope on the drum.
* The rope winding on the drum shall remain 5 wraps from the drum.

Warranty
Each new winch is guaranteed against defects in workmanship and material defects for a period of twelve months from date of purchase.
Dimension, mm/in:

 

Hydraulic System Installation:

Standard Accessories Option Accessories
  • Roller fairlead :
    PN 881479  149 mm throat for Yak 7 Std. drum
    PN 881480   229 mm throat for Yak 7 Long drum
  • Cable tensioner:
    PN 881236  for Yak 7 Std. drum
    PN 881237  for Yak 7 Long drum

Yak 7 Operation Manual

2016-09-08

PDF, 0.54 MB

HV-8

HV-8

  • Powered by a PTO/power take off unit driven pump
  • Fast and variable recovery speeds for high work rate
  • Highly efficient and constant operating torque motor
  • 2 stage planetary gear train for greater pulling force
  • Turn clutch by ergonomic T-handle for rapid wire rope payout
  • Drag brake and over center valve providing complete braking
  • EN 14492-1 supported: 10:1 D/d ratio and 2:1 wire rope strength allow severe duty vehicles and commercial recovery
  • Meet SAE J706, CE Machinery Directive 2006/42/EC and support EN 14492-1: 2006 Power Driven Winches.
  • Part number: PN 680816 (Std. drum)  / PN 681091 (Long drum)
    PN 681123 (Std. drum – Clutch in left side)  /  PN 681347 (Long drum – Clutch in left side)
  • Rated line pull: 3,630 kg / 8,000 lb (SAE J706 rating)
    3,560 kg (EN 14492-1 rating)
  • Line speed (at 1st layer of rope) : 15 mpm at 60 l/min (49 fpm at 15.9 g/min)
  • Operation pressure: 150 bar / 2,175 psi
  • Max oil flow: 60 l/min (15.9 g/min)
  • Hydraulic motor: 77.8 cm3/rev (4.7 in3/rev)
  • Gear ratio: 2-stage planetary gear 16:1
  • Winch construction: Aluminum die cast housings with steel drum
  • Clutch (Freespooling): Rotating ring gear
  • Brake: Spring applied drag brake together with over-center valve supplied
  • Rotation of winch: Wire rope shall be under-wound orientation only
  • Drum barrel diameter: 90 mm (3.5″)
  • Drum flange diameter: 201.5 mm (7.9”)
  • Distance between flanges: 190 mm (7.5″) – Std. drum
    253 mm (10″) – Long drum
  • Mounting bolts pattern: 228.6 x 171.2 mm (9” x 6.7”) ; 311.2 x 114.3 mm (12.3″ x 4.5″) – Std. drum
    291.6 x 171.2 mm (11.5” x 6.7”) ; 374.5 x 114.3 mm (14.7″ x 4.5″) – Long drum
  • Wire rope recommended:
    10 mm x 30 m (3/8″ x 98′) for Std. drum and 40 m (131′) for Long drum, 1,960 N/mm2 (EIPS) grade with a minimum breaking strength of 69.8 kN (15,663 lbf) required.for SAE J706 and EN 14492-1 ratings
  • Winch weight: 35.5 kg / 78.1 lb – Std. drum
    37.5 kg / 82.7 lb – Long drum
  • Gross weight: 43.3 kg / 95.3 lb  – Std. drum
    45.3 kg / 99.9 lb – Long drum
  • Box dimension, (L x D x H) : 615 x 380 x 300 mm (24.2″ x 15″ x 11.8″)  – Std.drum
    665 x 370 x 285 mm (26.2″ x 14.6″ x 11.2″) -Long drumCompliant with EN 14492-1 requirements for vehicle recovery winch:
    * The working coefficient for the first rope layer on the drum shall be at least 2.
    * The D/d ratio to the center of the rope shall be at least 10 for the drum.
    * Drum freeboard shall be at least 1.5 x rope diameter

Performance Data: 

Line Pull and Rope Capacity Line Speed
Layer of Wire Rope
Pull by layer,
kg / lb
Total Rope on the Drum, m / ft
at 60 l/min (15.9 g/min),
mpm / fpm
Std. drum
Long drum
1st
3,630 / 8,000
5.8 / 19.0
 7.8 / 25.6  15.0 / 49.0
2nd
3,025 / 6,669
12.8 / 42.0
 17.1 / 56.1 18.2 / 59.7
3rd
2,593 / 5,717
20.9 / 68.6
 28.0 / 91.9 21.2 / 69.8
4th
2,269 / 5,002
30 / 98
 40 / 131 24.2 / 79.4

Warning
* The winch is not intended to be used in any manner for the movement or lifting of personnel.
* The rated line pull shown is based on the first layer of rope on the drum.
* The rope winding on the drum shall remain 5 wraps from the drum.

Warranty
Each new winch is guaranteed against defects in workmanship and material defects for a period of twelve months from date of purchase.
Dimension, mm/in:

 

Hydraulic System Installation:

Standard Accessories Option Accessories
  • 179 mm throat roller fairlead for Std. drum
  • 245 mm throat roller fairlead for Long drum
  • Over center valve
  • Cable tensioner : PN 881238 for HV-8 Std. drum
  • Cable tensioner: PN 880179 for HV-8 Long drum
  • Air Clutch

HV-8 (Clutch in left side) (Black) Operation Manual

2016-09-08

PDF, 0.17 MB

HV-8 (Black) Operation Manual

2016-09-08

PDF, 0.47 MB

HV-10

HV-10

  • Powered by a PTO/power take off unit driven pump
  • Fast and variable recovery speeds for high work rate
  • Highly efficient and constant operating torque motor
  • 2 stage planetary gear train for greater pulling force
  • Turn clutch by ergonomic T-handle for rapid wire rope payout
  • Drag brake and over center valve providing complete braking
  • EN 14492-1 supported: 10:1 D/d ratio and 2:1 wire rope strength allow severe duty vehicles and commercial recovery
  • Meet SAE J706, CE machinery directive 2006/42/EC and EN 14492-1:2006 Power Driven Winches
  • Part number: PN 682546 (Std. drum)  / PN 683129 (Std. drum – Clutch in left side)
  • Rated line pull: 4,535 kg / 10,000 lb (SAE J706 rating)
    4,300 kg (EN 14492-1 rating)
  • Line speed (at 1st layer of rope) : 14 mpm at 60 l/min (46 fpm at 15.9 g/min)
  • Operation pressure: 150 bar / 2,175 psi
  • Max oil flow: 60 l/min (15.9 g/min)
  • Hydraulic motor: 97.3 cm3/rev (5.9 in3/rev)
  • Gear ratio: 2-stage planetary gear 16:1
  • Winch construction: Aluminum die cast housings with steel drum
  • Clutch (Freespooling): Rotating ring gear
  • Brake: Spring applied drag brake together with over-center valve supplied
  • Rotation of winch: Wire rope shall be under-wound orientation only
  • Drum barrel diameter: 102 mm (4″)
  • Drum flange diameter: 201.5 mm (7.9”)
  • Distance between flanges: 253 mm (10″)
  • Mounting bolts pattern: 291.6 x 171.2 mm (11.5” x 6.7”)
    374.2 x 114 mm (14.7” x 4.5”)
  • Wire rope recommended:
    11 mm x 27 m (7/16″ x 89′), 1,960 N/mm2 (EIPS) grade with a minimum breaking strength of 84.4 kN (18,939 lbf) required for SAE J706 and EN 14492-1 ratings.
  • Winch weight: 37 kg / 81.4 lb
  • Gross weight: 46.6 kg / 102.5 lb
  • Box dimension, (L x D x H) : 680 x 380 x 300 mm (26.8″ x 15″ x 11.8″)Compliant with EN 14492-1 requirements for vehicle recovery winch:
    * The working coefficient for the first rope layer on the drum shall be at least 2.
    * The D/d ratio to the center of the rope shall be at least 10 for the drum.
    * Drum freeboard shall be at least 1.5 x rope diameter

Performance Data: 

Line Pull and Rope Capacity
Line Speed
Layer of Wire Rope
Pull by layer,
kg / lb
Total Rope on the Drum, m / ft
at 60 l/min (15.9 g/min),
mpm / fpm
1st
4,535 / 10,000
8.0 / 26.2
14.0 / 46.0
2nd
3,796 / 8,369
17.5 / 57.4
16.3 / 53.5
3rd
3,264 / 7,196
27.0 / 89.0
19.0 / 62.3

Warning
* The winch is not intended to be used in any manner for the movement or lifting of personnel.
* The rated line pull shown is based on the first layer of rope on the drum.
* The rope winding on the drum shall remain 5 wraps from the drum.

Warranty
Each new winch is guaranteed against defects in workmanship and material defects for a period of twelve months from date of purchase.
Dimension, mm/in:

Hydraulic System Installation:

Standard Accessories Option Accessories
  • 245 mm throat roller fairlead
  • Over center valve
  • Cable tensioner
  • Air clutch

HV-10 (Black) (clutch in left side) Operation Manual

2014-11-05

PDF, 0.33 MB

HV-10 (Black) Operation Manual

2016-09-08

PDF, 0.47 MB

HV-12

HV-12

  • Powered by a PTO/power take off unit driven pump
  • Fast and variable recovery speeds for high work rate
  • Highly efficient and constant operating torque motor
  • 2 stage planetary gear train for greater pulling force
  • Turn clutch by ergonomic T-handle for rapid wire rope payout
  • Drag brake and over center valve providing complete braking
  • EN 14492-1 supported: 10:1 D/d ratio and 2:1 wire rope strength allow severe duty vehicles and commercial recovery
  • Meet SAE J706, CE machinery directive 2006/42/EC and EN 14492-1:2006 Power Driven Winches
  • Part number: PN 684311 (Std. drum)  / PN 685433 (Std. drum – Clutch in left side)
  • Rated line pull: 5,440 kg / 12,000 lb (SAE J706 rating)
    5.100 kg (EN 14492-1 rating)
  • Line speed (at 1st layer of rope) : 10 mpm at 60 l/min (33 fpm at 15.9 g/min)
  • Operation pressure: 150 bar / 2,175 psi
  • Max oil flow: 60 l/min (15.9 g/min)
  • Hydraulic motor: 125 cm3/rev (7.6 in3/rev)
  • Gear ratio: 2-stage planetary gear 19.4:1
  • Winch construction: Aluminum die cast housings with steel drum
  • Clutch (Freespooling): Rotating ring gear
  • Brake: Spring applied drag brake together with over-center valve supplied
  • Rotation of winch: Wire rope shall be under-wound orientation only
  • Drum barrel diameter: 114.3 mm (4.5″)
  • Drum flange diameter: 252 mm (9.9”)
  • Distance between flanges: 255 mm (10″)
  • Mounting bolts pattern: 303.5 x 114.3 mm (12” x 4.5”)
    368.5 x 171.2 mm (14.5” x 6.7”)
  • Wire rope recommended: 12 mm x 39 m (1/2″ x 128′), 1,960 N/mm2 (EIPS) grade with a minimum breaking strength of 100.5 kN (22,552 lbf) required for SAE J706 and EN 14492-1 ratings
  • Winch weight: 71 kg / 156.5 lb
  • Gross weight: 87 kg / 191.8 lb
  • Box dimension, (L x D x H) : 735 x 430 x 335 mm (29″ x 16.9″ x 13.2″)Compliant with EN 14492-1 requirements for vehicle recovery winch:
    * The working coefficient for the first rope layer on the drum shall be at least 2.
    * The D/d ratio to the center of the rope shall be at least 10 for the drum.
    * Drum freeboard shall be at least 1.5 x rope diameter

Performance Data: 

Line Pull and Rope Capacity
Line Speed
Layer of Wire Rope
Pull by layer,
kg / lb
Total Rope on the Drum, m / ft
at 60 l/min (15.9 g/min),
mpm / fpm
1st
5,440 / 12,000
8.2 / 26.9
10.0 / 33.0
2nd
4,570 / 10,075
18.0 / 59.1
11.6 / 38.1
3rd
3,939 / 8,684
29.3 / 96.1
13.5 / 44.3
4th
3,462 / 7,632
39.0 / 128.0
15.4 / 50.5

Warning
* The winch is not intended to be used in any manner for the movement or lifting of personnel.
* The rated line pull shown is based on the first layer of rope on the drum.
* The rope winding on the drum shall remain 5 wraps from the drum.

Warranty
Each new winch is guaranteed against defects in workmanship and material defects for a period of twelve months from date of purchase.
Dimension, mm/in:

Hydraulic System Installation:

Standard Accessories Option Accessories
  • 245 mm throat roller fairlead
  • Over center valve
  • Cable tensioner
  • Air clutch

HV-12 (clutch in left side) (Black) Operation Manual

2016-07-25

PDF, 1.11 MB

HV-12 (Black) Operation Manual

2016-09-08

PDF, 0.52 MB

HV-12 (PN 684311) Operation Manual : SN 120001 – 1200601

2016-10-12

PDF, 0.22 MB

HV-12 (PN 684311) Operation Manual : SN 120602 – 1200898

2016-10-12

PDF, 0.26 MB

HV-12 (PN 684311) Operation Manual : SN 120899 & UP

2016-10-12

PDF, 0.26 MB

HV-12 (PN 685433) Operation Manual : SN 120001 – 1200601

2016-10-12

PDF, 0.24 MB

HV-12 (PN 685433) Operation Manual : SN 120602 – 1200898

2016-10-12

PDF, 0.28 MB

HV-12 (PN 685433) Operation Manual : SN 120899 & UP

2016-10-12

PDF, 0.25 MB

HV-15

HV-15

  • Powered by a PTO/power take off unit driven pump
  • Fast and variable recovery speeds for high work rate
  • Highly efficient and constant operating torque motor
  • 2 stage planetary gear train for greater pulling force
  • Turn clutch by ergonomic T-handle for rapid wire rope payout
  • Drag brake and over center valve providing complete braking
  • EN 14492-1 supported: 10:1 D/d ratio and 2:1 wire rope strength allow severe duty vehicles and commercial recovery
  • Meet SAE J706, CE machinery directive 2006/42/EC and EN 14492-1:2006 Power Driven Winches
  • Part number: PN 686732 (Std. drum)  / PN 687548 (Std. drum – Clutch in left side)
  • Rated line pull: 6,800 kg / 15,000 lb (EN 14492-1 rating & SAE J706 rating)
  • Line speed (at 1st layer of rope) : 9 mpm at 60 l/min (30 fpm at 15.9 g/min)
  • Operation pressure: 150 bar / 2,175 psi
  • Max oil flow: 60 l/min (15.9 g/min)
  • Hydraulic motor: 156 cm3/rev (9.5 in3/rev)
  • Gear ratio: 2-stage planetary gear 19.4:1
  • Winch construction: Aluminum die cast housings with steel drum
  • Clutch (Freespooling): Rotating ring gear
  • Brake: Spring applied drag brake together with over-center valve supplied
  • Rotation of winch: Wire rope shall be under-wound orientation only
  • Drum barrel diameter: 127 mm (5″)
  • Drum flange diameter: 252 mm (9.9”)
  • Distance between flanges: 255 mm (10″)
  • Mounting bolts pattern:
    303.5 x 114.3 mm (12” x 4.5”)
    368.5 x 171.2 mm (14.5” x 6.7”)
  • Wire rope recommended:
    14 mm x 27 m (9/16″ x 89′) 1,960 N/mm2 (EIPS) grade with a minimum breaking strength of 137 kN (30,742 lbf) required for SAE J706 and EN 14492-1 ratings
  • Winch weight: 72 kg / 158.7 lb
  • Gross weight: 88 kg / 194 lb
  • Box dimension, (L x D x H) : 735 x 430 x 335 mm (29″ x 16.9″ x 13.2″)Compliant with EN 14492-1 requirements for vehicle recovery winch:
    * The working coefficient for the first rope layer on the drum shall be at least 2.
    * The D/d ratio to the center of the rope shall be at least 10 for the drum.
    * Drum freeboard shall be at least 1.5 x rope diameter

Performance Data: 

Line Pull and Rope Capacity
Line Speed
Layer of Wire Rope
Pull by layer,
kg / lb
Total Rope on the Drum, m / ft
at 60 l/min (15.9 g/min),
mpm / fpm
1st
6,800 / 15,000
7.8 / 25.6
9.0 / 30.0
2nd
5,673 / 12,507
17.3 / 56.8
10.5 / 34.4
3rd
4,867 / 10,730
27.0 / 89.0
12.3 / 40.4

 

Warning
* The winch is not intended to be used in any manner for the movement or lifting of personnel.
* The rated line pull shown is based on the first layer of rope on the drum.
* The rope winding on the drum shall remain 5 wraps from the drum.

Warranty
Each new winch is guaranteed against defects in workmanship and material defects for a period of twelve months from date of purchase.
Dimension, mm/in:

Hydraulic System Installation:

Standard Accessories Option Accessories
  • 245 mm throat roller fairlead
  • Over center valve
  • Cable tensioner
  • Air clutch

HV-15 (clutch in left side) (Black) Operation Manual

2016-09-08

PDF, 0.78 MB

HV-15 (Black) Operation Manual

2016-09-08

PDF, 0.55 MB

HV-15 (PN 686732) Operation Manual : SN 1500001 – 1500760 and SN 1500769 – 1500849

2016-10-12

PDF, 0.22 MB

HV-15 (PN 686732) Operation Manual : SN 1500761 – 1500768 and SN 1500850 – 1501357

2016-10-12

PDF, 0.23 MB

HV-15 (PN 686732) Operation Manual : SN 1501358 & UP

2016-10-12

PDF, 0.26 MB

HV-15 (PN 687548) Operation Manual : SN 1500001 – 1500760 and SN 1500769 – 1500849

2016-10-12

PDF, 0.25 MB

HV-15 (PN 687548) Operation Manual : SN 1500761 – 1500768 and SN 1500850 – 1501357

2016-10-12

PDF, 0.27 MB

HV-15 (PN 687548) Operation Manual : SN 1501358 & UP

2016-10-12

PDF, 0.22 MB

Bison 20

Bison 20

  • The new mechanical MDB (Multi-Disc Brake) and two ways counterbalance valve together to control and hold the load.
  • Built-in air clutch for rapid wire rope payout.
  • Great for severe duty trailers, roll-back carriers, and commercial recovery application.
  • Fast and variable recovery speeds for high working
  • Powerful and constant output hydraulic motor allows extreme duty performance
  • Meet SAE J706, CE machinery directive 2006/42/EC and EN 14492-1:2006 Power Driven Winches
  • Roller fairlead, cable tensioner and two ways counterbalance valve come as standard accessories.

Remark:  Low pressure motor or EN Version available upon request.

  • Part number: PN 682030 (Std. drum)  / PN 682169 (Long drum)
  • Rated line pull: 9,070 kg / 20,000 lb (SAE J706 & EN 14492-1 rating)
  • Line speed (at 1st layer of rope) : 7.1 mpm at 60 l/min (23 fpm at 15.9 g/min)
  • Operation pressure: 175 bar / 2,540 psi
  • Max oil flow: 60 l/min (15.9 g/min)
  • Hydraulic motor: 155.7 cm3/rev (9.5 in3/rev)
  • Gear ratio: 2-stage planetary gear 30:1
  • Winch construction: Cast housings with steel drum
  • Clutch (Freespooling): Output shaft disengaged
  • Brake: Multi-Disc Brake (MDB) patented and counterbalance valve supplied
  • Rotation of winch: Wire rope shall be under-wound orientation only
  • Drum barrel diameter: 146 mm (5.8″)
  • Drum flange diameter: 314 mm (12.4”)
  • Distance between flanges:
    203 mm (8″) – Std. drum
    355.6 mm (14″) – Long drum
  • Mounting bolts pattern:
    190.5 x 304.8 mm (7.5” x 12”) ; 266.7 x 304.8 mm (10.5” x 12”) – Std. drum
    190.5 x 457.2 mm (7.5” x 18”) ; 266.7 x 457.2 mmc (10.5” x 18”) – Long drum
  • Wire rope recommended:
    14 mm x 43 m (9/16” x 141’) – Std. drum
    14 mm x 80 m (9/16” x 262’ ) – Long drum
    1,960 N/mm2 (EIPS) grade with a minimum breaking strength of 137 kN (30,742 lbf) required for SAE J706 ratings
    16 mm x 30 m (5/8” x 98’) – Std. drum
    16 mm x 55 m (5/8” x 180’ ) – Long drum
    1,960 N/mm2 (EIPS) grade with a minimum breaking strength of 179 kN (40,167 lbf) required for EN 14492-1 ratings
  • Winch weight:
    135 kg / 298 lb – Std. drum
    150 kg / 331 lb – Long drum
  • Gross weight:
    165 kg / 364 lb – Std drum
    195 kg / 430 lb – Long drum
  • Box dimension, (L x D x H) :
    870 x 500 x 510 mm (34.3″ x 19.7″ x 20.1″)  – Std. drum
    1,025 x 500 x 510 mm (40.4″ x 19.7″ x 20.1″) – Long drum

Performance Data: 

Line Pull and Rope Capacity Line Speed
Layer of Wire Rope
Pull by layer,
kg / lb
Total Rope on the Drum, m / ft
at 60 l/min (15.9 g/min),
mpm / fpm
Std. drum
Long drum
14 mm rope
16 mm rope
14 mm rope
16 mm rope
1st
9,070 / 20,000
7 / 23
6 / 20
12 / 39
11 / 36
7.1 / 23
2nd
7,719 / 17,017
15 / 49
13 / 43
27 / 89
24 / 79
8.3 / 27
3rd
6,719 / 14,813
24 /  79
21 / 69
43 / 141
39 / 128
9.5 / 31
4th
5,948 / 13,113
34 / 112
30 / 98
62 / 203
55 / 180
10.8 / 35
5th
5,335 / 11,762
43 / 141
80 / 262
12 / 39

* Remark: COMEUP Bison series hydraulic winch also provides low-pressure motor, please contact your sales representative now for further information.

Warning
* The winch is not intended to be used in any manner for the movement or lifting of personnel.
* The rated line pull shown is based on the first layer of rope on the drum.
* The rope winding on the drum shall remain 5 wraps from the drum.

Warranty
Each new winch is guaranteed against defects in workmanship and material defects for a period of twelve months from date of purchase.
Hydraulic System:

Dimension, mm/in:

Standard Accessories
  • Roller fairlead
  • Counterbalance valve
  • Cable tensioner

Bison 20 Operation Manual

2014-03-14

PDF, 0.39 MB

Bison 30

Bison 30

  • The new mechanical MDB (Multi-Disc Brake) and two ways counterbalance valve together to control and hold the load.
  • Built-in air clutch for rapid wire rope payout.
  • Great for severe duty trailers, roll-back carriers, and commercial recovery application.
  • Fast and variable recovery speeds for high working
  • Powerful and constant output hydraulic motor allows extreme duty performance
  • Meet SAE J706 revised AUG2003 and CE specifications
  • Roller fairlead, cable tensioner and two ways counterbalance valve come as standard accessories.

Remark:  Low pressure motor or EN Version available upon request.

  • Part number: PN 683030 (Std. drum)  / PN 683352 (Long drum)
  • Rated line pull: 13,600 kg / 30,000 lb (SAE J706 rating)
  • Line speed (at 1st layer of rope) : 5 mpm at 60 l/min (16 fpm at 15.9 g/min)
  • Operation pressure: 175 bar / 2,540 psi
  • Max oil flow: 60 l/min (15.9 g/min)
  • Hydraulic motor: 155.7 cm3/rev (9.5 in3/rev)
  • Gear ratio: 2-stage planetary gear 41:1
  • Winch construction: Cast housings with steel drum
  • Clutch (Freespooling): Output shaft disengaged
  • Brake: Multi-Disc Brake (MDB) patented and counterbalance valve supplied
  • Rotation of winch: Wire rope shall be under-wound orientation only
  • Drum barrel diameter: 152.5 mm (6″)
  • Drum flange diameter: 343 mm (13.5”)
  • Distance between flanges:
    203 mm (8″) – Std. drum
    355.6 mm (14″) – Long drum
  • Mounting bolts pattern:
    190.5 x 304.8 mm (7.5” x 12”) ; 266.7 x 304.8 mm (10.5” x 12”) – Std. drum
    190.5 x 457.2 mm (7.5” x 18”) ; 266.7 x 457.2 mm (10.5” x 18”) – Long drum
  • Wire rope recommended:
    16 mm x 43 m ( 5/8” x 141’) – Std. drum
    16 mm x 75 m ( 5/8” x 246’ ) – Long drum
    1,960 N/mm(EIPS) grade with a minimum breaking strength of 179 kN (40,167 lbf) required for SAE J706 ratings
  • Winch weight:
    175 kg / 386 lb – Std. drum
    197 kg / 434 lb – Long drum
  • Gross weight:
    198 kg / 437 lb – Std drum
    235 kg / 518 lb – Long drum
  • Box dimension, (L x D x H) :
    900 x 510 x 530 mm (35.4″ x 20.1″ x 20.9″)  – Std. drum
    1,040 x 620 x 510 mm (40.9″ x 24.4″ x 20.1″) – Long drum

Performance Data: 

Line Pull and Rope Capacity Line Speed
Layer of Wire Rope
Pull by layer,
kg / lb
Total Rope on the Drum, m / ft
at 60 l/min (15.9 g/min),
mpm / fpm
Std. drum
Long drum
1st
13,600 / 30,000
6 / 20
11 /36  5.0 / 16
2nd
11,438 / 25,216
14 / 44
25 / 82  5.9 / 19
3rd
9,864 / 21,745
22 / 73
 40 / 131  6.9 / 23
4th
8,670 / 19,115
32 / 104
 58 / 190  7.8 / 26
5th
7,735 / 17,052
43 / 141
 75 / 246  8.8 / 29

* Remark: COMEUP Bison series hydraulic winch also provides low-pressure motor, please contact your sales representative now for further information.

Warning
* The winch is not intended to be used in any manner for the movement or lifting of personnel.
* The rated line pull shown is based on the first layer of rope on the drum.
* The rope winding on the drum shall remain 5 wraps from the drum.

Warranty
Each new winch is guaranteed against defects in workmanship and material defects for a period of twelve months from date of purchase.
Hydraulic System:

Dimension, mm/in:

Standard Accessories
  • Roller fairlead
  • Counterbalance valve
  • Cable tensioner

Bison 30 Operation Manual

2014-03-14

PDF, 0.39 MB

Bison 50

Bison 50

  • Powered by a PTO (power take off unit) driven pump with variable recovery speeds for high working rate
  • 251.8 cm3/rev highly efficient and constant operating torque motor with 22,680 kg / 50,000 lb capacity
  • Hardened 2 stage planetary gear train with 44:1 gear ratio provides faster line speed
  • Built-in air clutch for rapid wire rope payout
  • The Multi-Disc Brake ( MDB ) patented for holding full load
  • Great for severe duty trailers, roll-back carriers, and commercial recovery application
  • Roller fairlead, cable tensioner and two ways counterbalance valve supplied
  • Meet SAE J706 , CE machinery directive 2006/42/EC

Remark:  EN Version available upon request.

  • Part number: PN 685010 (Std. drum)
  • Rated line pull: 22,680 kg / 50,000 lb (SAE J706 rating)
  • Line speed (at 1st layer of rope) : 5.7 mpm at 100 l/min (19 fpm at 26.5 g/min)
  • Operation pressure: 200 bar / 2,900 psi
  • Max oil flow: 100 l/min (26.5 g/min)
  • Hydraulic motor: 251.8 cm3/rev (15.4 in3/rev)
  • Gear ratio: 2-stage planetary gear 44:1
  • Winch construction: Cast housings with steel drum
  • Clutch (Freespooling): Output shaft disengaged
  • Brake: Multi-Disc Brake (MDB) patented and counterbalance valve supplied
  • Rotation of winch: Wire rope shall be under-wound orientation only
  • Drum barrel diameter: 180 mm (7.1″)
  • Drum flange diameter: 406 mm (16”)
  • Distance between flanges: 368 mm (14.5″)
  • Mounting bolts pattern:  240 x 453 mm (13.4” x 17.8”) ; 340 x 453 mm (13.4” x 17.8″)
  • Wire rope recommended:
    22.4 mm x 48 m (7/8” x 157’) 1,770 N/mmbreaking strength of 305 kN required for SAE J706 ratings
  • Winch weight: 394 kg / 869 lb
  • Gross weight: 445 kg / 981 lb
  • Box dimension, (L x D x H) : 1,260 x 790 x 630 mm (49.6″ x 31.1″ x 24.8″)

Performance Data: 

Line Pull and Rope Capacity Line Speed
Layer of Wire Rope
Pull by layer, kg / lb
Total Rope on the Drum, m / ft
at 100 l/min (26.5 g/min),  mpm / fpm
1st
22,680 / 50,000
10 / 33
 5.7 / 19
2nd
18,570 / 40,940
22 / 72
 7.0 / 23
3rd
15,720 / 34,660
36 / 118
8.3 / 27
4th
13,630 / 30,050
48 / 157
9.6 / 31

* Remark: COMEUP Bison series hydraulic winch also provides low-pressure motor or EN version, please contact your sales representative now for further information.

Warning
* The winch is not intended to be used in any manner for the movement or lifting of personnel.
* The rated line pull shown is based on the first layer of rope on the drum.
* The rope winding on the drum shall remain 5 wraps from the drum.

Warranty
Each new winch is guaranteed against defects in workmanship and material defects for a period of twelve months from date of purchase.
Hydraulic System:

Dimension, mm/in:

Standard Accessories
  • Roller fairlead
  • Counterbalance valve
  • Cable tensioner